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Dinnar

Machine-vision inspection & automation equipment

Build the factory that never sleeps.

We engineer vision, motion, and decisioning into a single platform that runs production lines without a human in the loop. From inspection to assembly to logistics — designed for the lights-out era.

<10
DPPM escape rate
3.4×
Throughput uplift
200+
Customers
2,000+
Projects delivered

Customer and project figures are for our parent company, Suzhou Dinnar.

AI Inside the Factory

Three standard products, one software stack.

Start with one machine or one line, then extend to the whole plant once it proves out.

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Device

At one machine or station

Real-time vision inspection and pass/fail decisions; setup, changeover and defect review for that machine.

Line

Beside one production line

Looks across every machine on the line: root cause, parameter recommendations, changeover support, shift reports.

Private cloud · Whole plant

Plant server room or company data center

Manages many lines and plants in one place; hosts the heavy model compute.

The three standard products are in development.

The AI explains, diagnoses and recommends. Any change to a machine is carried out only after a person approves it. The AI stays out of the control loop and does not touch safety functions.

Core capabilities

Six engines that make a lights-out line possible.

Vision, robotics, and AI engineered together — not bolted on.

Sub-pixel machine vision

Custom optics, multi-spectral lighting, and PatSky geometric matching that resolves defects below 5 microns at line speed.

On-device defect AI

Self-supervised models trained per SKU, redeployed in minutes. Zero cloud dependency on the line.

Closed-loop motion

Six-axis robots, linear stages, and force-feedback grippers tuned to micrometer-level repeatability.

In-line metrology

Confocal, structured light, and laser interferometry fused into one measurement record per part.

Factory data fabric

Every part, every cycle, time-locked into an OPC-UA / MQTT data fabric with full lineage.

Lights-out operations

Self-recovery, auto-rebalancing across stations, and zero-touch SKU changeover.

See it in action

Three short looks inside our machines.

One clip filmed on a production line, two from our 3D machine animations.

  • On the line Dimension AOI on an automated lamination line: twin stages carry parts under the cameras and back.
  • 3D animation Four phones turn together on linked fixtures while four camera heads scan them in turn.
  • 3D animation 3D line laser: a blue laser line sweeps along the edge of a part on its stage.
Flagship platform

ACI-S1000 + VisionOne.

A standardized inspection line and a visual development platform.

View all equipment
Rendering of the ACI-S1000 inspection line
Hardware

ACI-S1000

Standardized appearance defect inspection line

  • Minimum defect resolution: 0.01 mm
  • Fully automatic inline inspection, 10 s/PCS
  • Max inspection size: 16 inch
  • Overkill ≤ 15%, escape ≤ 0.3%
Explore ACI-S1000
VisionOne main window with Vision Copilot
Software

VisionOne

Visual development platform

  • Drag-and-drop pipeline builder
  • PatSky geometric matching, sub-pixel edge
  • Self-supervised defect classifier
  • Deploys to ACI-S1000 in one click
Explore VisionOne
Hardware · Software · AI

We build the stack other automation companies stop short of.

Most vendors integrate. We engineer.

Optics

Custom telecentric lenses, multi-spectral coaxial lighting, and proprietary polariser stacks tuned per SKU. Designed in-house, ground in-house.

Mechanics

Granite stages, precision linear modules, and vibration-isolated work cells engineered for sub-micron repeatability over 8-year service life.

Electronics

Controller baseboards, FPGA imaging cards, and EtherCAT motion controllers. Every PCBA is built and tested by Dinnar.

Algorithms

Classical and deep-learning vision algorithms, built in-house. Object detection locates a defect, a classifier grades it, and semantic segmentation measures its area. A generative adversarial network fills in scarce training samples.

Software

VisionOne builds inspection programs as low-code graphical flows and supports remote control. The labeling software and the trace and re-judgment database are in-house too. Every shift starts with a golden-sample check before production.

AI

Dinnar runs its own AI training servers. On site, inference runs beside the line, and images and process data do not go to a public cloud. The AI also handles smart labeling, model transfer and defect prediction. On machine changes the AI explains, diagnoses and recommends; a person approves.

Learn about AI Inside the Factory →
The Lights-Out Era

From automated inspection to fully autonomous production.

Most factories still need humans every shift. Dinnar gives you the platform to remove them — safely, gradually, line by line.

01

Automate

Replace manual inspection and measurement with deterministic vision systems.

02

Connect

Link every station into one data fabric. Every defect is correlated, every cycle is measured.

03

Decide

Closed-loop AI that resolves micro-stoppages, rebalances throughput, and orders re-work without an operator.

04

Lights-Out

Switch off the lights. Production continues, recovers, and reports — autonomously.

About Dinnar

Engineered in San Jose. Deployed worldwide.

Dinnar Automatic Intelligence Inc. is the U.S. operating company building the lights-out manufacturing platform for the next generation of factories. Our team comes from the world's leading vision, robotics, and AI labs, and our systems run production lines for Fortune 500 consumer electronics, EV, battery, and semiconductor manufacturers.

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PCB panel in an inspection fixture
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